Tire Pyrolysis Plant Design

Does Tyre Pyrolysis Plant Help Us Protect Environment?

Is tyre pyrolysis plant helpful to the environment? Definitely yes. Besides, it can also make money from recycling old tires. Let’s see how it happens.

1. Reduce Tire Waste

There are billions of scrap tires in stockpiles, which are urgent to process. However, they are not desired at landfills because of their high durability and non-biodegradability. In comparison, pyrolysis can convert waste tyres into usable oil, carbon black, steel wire, etc. Then these products can be used in many industries. Obviously, pyrolysis can greatly reduce waste to save valuable landfills while making money. Below are the wide applications of the end products.

End Products of Tyre Pyrolysis Plant
End Products of Tyre Pyrolysis
Use of Pyrolysis Oil
Use of Pyrolysis Oil
Uses of Carbon Black
Uses of Carbon Black

End Products Proportion Applications
Pyrolysis Oil 35%-50% 1. Sell directly
2. Reprocessed into non-standard diesel by oil distillation machine
3. As fuel for heavy industries, such as iron factories, power plants, cement factories, restaurants, etc.
Carbon Black 30%-35% 1. Blended with asphalt to make road
2. Reprocessed into quality carbon by carbon black grinding equipment
3. As low-quality fuel with coal to make coal briquette
Steel Wire 8%-15% 1. Sell directly
2. Making steel bloom by hydraulic press-packing
Combustible Gas 8%-15% As alternative fuel to heat the reactor

2. Eco-friendly Design

Exhaust Gas Treatment

Pyrolysis is a kind of chemical degradation processes that occur at high temperature without oxygen. It is different from burning. In addition, the Beston pyrolysis plant is also equipped with multiple systems to process tail gas and waste water. For example, the combustible gas will be burned to remove the harmful components. Then the tail gas will go through the de-dusting system to cool down and remove the particulate matters. In general, it includes flue condenser, water spray tower, ceramic ring absorption, and activated carbon adsorption, etc. More than that, the de-dusting system can be customized to meet your local emission standard.

Waste Spray Tower
Waste Spray Tower
De-dusting System
De-dusting System
Water Cooling Discharging System
Water Cooling Discharging System

Waste Water Treatment

Besides, the whole plant is fully sealed to stop fly ash. Also, we use water cooling system in discharging. For one thing, it can cool down the carbon black soon. For the other thing, it can keep carbon black in water. So you will find that the pyrolysis plant with a water cooling system is cleaner. Then the waste water will go through the lime dry process, etc. So you will never worry about that the pyrolysis plant will pollute the environment.

3. Energy-saving Design

As mentioned, the combustible gas will be recycled to heat the reactor. On the one hand, it can remove the harmful components in the flue gas. On the other hand, it replaces heating fuel to save your cost. The self-sufficient design makes Beston tyre pyrolysis plant more eco-friendly. That’s why our pyrolysis units are successfully set up in 20+ countries, such as the UK, Indonesia, Brazil, Turkey, Canada, etc.

Tyre Pyrolysis Plant in Jordan
Tyre Pyrolysis Plant in Jordan
Continuous Pyrolysis Machine to Romania
Continuous Pyrolysis Machine to Romania
Tire Pyrolysis Machine in Paraguay
Tire Pyrolysis Machine in Paraguay
Pyrolysis Plant in the UK
Pyrolysis Tyre Plant in the UK

Conclusion

Environmental protection is a global issue. Pyrolysis plant is an innovative way for old tyre recycling, plastic disposal, etc. What’s more, the proper pyrolysis plant design can also generate huge profits for investors. Beston Machinery has developed batch, semi-continuous, and fully continuous types to choose from. If you are interested in tyre recycling business, please feel free to contact us for details!

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