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Waste Pyrolysis Plant
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Continuous Pyrolysis Plant
Continuous pyrolysis plant is a more effective way to process waste rubber, old tires, oil sludge, plastic, etc. It is preferred by investors for its continuous working method, large capacity, and high automation level. In recent years, Beston Group has exported and installed fully continuous tyre pyrolysis plants to several countries, such as Romania, South Africa, the Philippines, etc. Below are some pictures for your reference.
Continuous Pyrolysis Plant Design
Currently, Beston has 2 models of fully continuous pyrolysis units for sale, namely BLL-16 and BLL-30. They can work efficiently. Below are the layout design and more parameters for you.
| Model | BLL-16 | BLL-30 | |
| Capacity | 12-16t/d | 30-35t/d | |
| Working Process | Semi-continuous | Fully continuous | |
| Reactor Size | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | 310S stainless steel | |
| Drive System | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 33m*13m*8m | 70m*20m*10m | |
| Power | 55.6kw | 256kw | |
| Burner | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 34.5t | About 150t | |
| Number of Containers | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |
| Condensing System | Vertical Condenser | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 8000*2260*2500 Condensing area 49.5m2 | ||
Continuous VS Small Batch Pyrolysis Plant
Actually, we have 4 models of pyrolysis machines for sale, including batch, semi-continuous and fully continuous designs. Let’s see the main parameters first.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | |
| Working Process | Batch | Batch | Batch | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | |
| Reactor Material | Q345R | Q345R | Q345R | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | |
| Power | 16.65kw | 37.85kw | 44.3kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | |
From the tables above, you may find some differences, for example, the pyrolysis reactor design, the working method, the daily capacity, etc. Of course, the differences will make the cost different as well.
Pyrolysis Reactor
The continuous pyrolysis reactor is horizontal, while the batch and semi-continuous plants are rotary. In order to make the reactor be heated evenly, we employ rotary design in batch and semi-continuous plants. By comparison, the continuous reactor uses the U-shape tube to prolong the pyrolysis time.
Daily Capacity
For small pyrolysis equipment, it can process 5-10 tons of raw materials each batch. Each batch needs about 16 to 20 hours, which means you can process at most 3 batches in 2 days. While for the fully continuous one, it can handle 20-24 tons of waste each day. By the way, we will equip some auxiliary equipment to improve the real capacity, for example, a shredder for tyre recycling plant.
Working Method
As mentioned, for the batch pyrolysis system, you need to pre-heat first. After pyrolysis, you need to wait to cool down and then discharge the carbon black. However, there is no need to wait for cooling down the reactor in a continuous pyrolysis unit. It can work continuously for 24 hours a day. You just need to preheat and then stop for care and maintenance after 5 to 6 days to save your time and fuel cost.
Shipping & Installation
You can see from the pictures, Beston continuous pyrolysis equipment is of modular design, which makes it easier to transport and install. Also, it is more automatic, easy and safe to operate.
Beston Tips for Choosing Small or Continuous Pyrolysis Reactor
Each coin has two sides. Each kind of plant has its own features. Here are some tips from an experienced pyrolysis project supplier, Beston Group.
1. Know well how many raw materials you are going to process.
In fact, Beston can customize waste recycling solutions according to your needs. Except for the batch, semi-continuous and fully continuous plants to choose from, we also design the “One Pyrolysis System with Two Reactors” unit, which is highly favored.
2. Learn more about local policies.
Some governments, for example, South Africa, have financial subsidies on tyre recycling or plastic reducing, etc. Moreover, you need to know the emission standard, certificates, etc. These factors will influence where you will locate your plant and which equipment you need to buy.
3. Your budget.
To be honest, it is not cheap to buy a pyrolysis machine. In particular, the continuous pyrolysis plant is more expensive. So you need to know your budget well and choose a suitable plant. Meanwhile, remember to make clear what the pyrolysis plant cost includes. And you can also contact Beston for a detailed pyrolysis plant project report.
4. Try to get more information on pyrolysis.
Before you choose a pyrolysis system, you’d better know some important factors to measure a plant, for example, the fuel consumption, labor force input, oil yield, failure rate, service life, etc. Just consider a plant in the long term.
5. Pay more attention to the suppliers.
Taking Beston Group for example, we have our own factory, professional designers, and engineers. That is to say, we are both a manufacturer and a supplier. So you can come to visit our factory on site at any time. Also, we will offer you a factory sales price. In addition, we have developed a full after-sales system, which contains more than 60 engineers and 8 overseas offices. So you will never worry about the after-sales service.
Conclusion
Both small and continuous pyrolysis plants have their own features. And what you need to do is to choose the one that fits your conditions well. No matter what your option is, you can contact Beston Group for help. Just fill in the blanks below, and we will contact you very soon.