Continuous Pyrolysis Reactor

Features of Fully Continuous Tyre Pyrolysis Plant

Fully continuous waste tyre pyrolysis plant is highly favored by investors. We have customers specify only continuous plant. Also, there are several continuous pyrolysis plants to the Philippines, South Africa, Romania, etc. Without a doubt, it will be a promising trend. So what makes fully continuous plant so popular? Let’s have a brief review.

Continuous Pyrolysis Plant to the Philippines
BLL-20 Continuous Pyrolysis Plant in the Philippines
Fully Continuous Pyrolysis Plant in South Africa
Fully Continuous Pyrolysis Plant in South Africa
Continuous Tyre Pyrolysis Plant to Romania
Continuous Tyre Pyrolysis Plant to Romania

1. Continuous Working

The main feature of continuous pyrolysis plant is that it can work 24 hours a day. In general, it can continuously work 5 to 6 days. Then it takes a day for maintenance. As you know, the pyrolysis reactor needs to pre-heat first. So it means there is no need to pre-heat during the 5-6 days. In addition, the batch pyrolysis plant takes 2-3 hours to feed and then 2-3 hours to discharge. So you can just have one batch, at most two batches a day. While you can discharge while feeding if you use a continuous tyre pyrolysis plant. It will largely save your fuel cost and time.

2. Horizontal Pyrolysis Reactor

Compared to the batch and semi-continuous plants, the continuous pyrolysis reactor is horizontal and settled. This design can make sure the pyrolysis reaction starts soon. Besides, it uses a U-shaped tube inside to prolong the pyrolysis time to ensure the pyrolysis oil quality. In addition, it testifies that the service life can reach up to 8 to 10 years, which is longer than the rotary rector.

There are the fixed and rotary pyrolysis reactor designs from Beston Machinery on the right side.

Continuous Pyrolysis Reactor
Continuous Pyrolysis Reactor
Rotary Pyrolysis Reactor
Rotary Pyrolysis Reactor

3. Automatic Process

The fully continuous pyrolysis plant is also fully automatic. It employs an automatic feeding and discharging system, which makes the plant more effective and labor-saving. The high automatic level also improves the safety of the whole plant. However, it requires that the size of shredded tires should be smaller than 2 cm. Besides, you have to remove the wire of the tires first.

4. Large Capacity

Beston continuous pyrolysis plant is designed to process 20 to 24 tons of raw materials a day. Its feeding capacity is larger than the batch and semi-continuous plants, say 6 to 20 tons. So if you have more than 20 tons of old tires to process each day, you can have a continuous pyrolysis plant. Please review more parameters of Beston pyrolysis plants below.

Tire Pyrolysis Plant Design
Tire Pyrolysis Plant Design
Daily Capacity6T10T15-20T20-24T
Working MethodBatchSemiFully Continuous
Raw MaterialsWaste Plastic, Tyre, Rubber, Oil Sludge, etc.
Reactor SizeD2.2*L6.0mD2.6*L6.6mD2.8*L7.1mD1.4*L11m
Heating MaterialsCharcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power24kw/h30kw/h54kw/h71.4kw/h
Floor Area (L*W*H)20*10*10m25*15*10m25*15*10m45*25*10m
Service Life5-8 Years

5. Modular Design

There is no need to lay the foundation if employing Beston continuous pyrolysis plant. Because of the modular design, it is easier to transport and install. So you can open your tyre recycling business very soon after signing for delivery. Also, it will save floor space largely.

Last but not least, the continuous pyrolysis plant is more eco-friendly. It works under a fully sealed condition. So it is clean without fly ash.

In conclusion, fully continuous waste tyre pyrolysis plant is a great investment for large investors. It is automatic, easy-to-operate, and productive. However, if you have fewer raw materials to process, the fully continuous plant will not be your best choice. So why don’t you contact Beston Machinery to get a customized tire pyrolysis project report based on your own conditions?

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