Fully continuous waste tyre pyrolysis plant is highly favored by investors. We have customers specify only continuous plant. Also, there are several continuous pyrolysis plants to the Philippines, South Africa, Romania, etc. Without a doubt, it will be a promising trend. So what makes fully continuous plant so popular? Let’s have a brief review.
1. Continuous Working
The main feature of continuous pyrolysis plant is that it can work 24 hours a day. In general, it can continuously work 5 to 6 days. Then it takes a day for maintenance. As you know, the pyrolysis reactor needs to pre-heat first. So it means there is no need to pre-heat during the 5-6 days. In addition, the batch pyrolysis plant takes 2-3 hours to feed and then 2-3 hours to discharge. So you can just have one batch, at most two batches a day. While you can discharge while feeding if you use a continuous tyre pyrolysis plant. It will largely save your fuel cost and time.
2. Horizontal Pyrolysis Reactor
Compared to the batch and semi-continuous plants, the continuous pyrolysis reactor is horizontal and settled. This design can make sure the pyrolysis reaction starts soon. Besides, it uses a U-shaped tube inside to prolong the pyrolysis time to ensure the pyrolysis oil quality. In addition, it testifies that the service life can reach up to 8 to 10 years, which is longer than the rotary rector.
There are the fixed and rotary pyrolysis reactor designs from Beston Machinery on the right side.
3. Automatic Process
The fully continuous pyrolysis plant is also fully automatic. It employs an automatic feeding and discharging system, which makes the plant more effective and labor-saving. The high automatic level also improves the safety of the whole plant. However, it requires that the size of shredded tires should be smaller than 2 cm. Besides, you have to remove the wire of the tires first.
4. Large Capacity
Beston continuous pyrolysis plant is designed to process 20 to 24 tons of raw materials a day. Its feeding capacity is larger than the batch and semi-continuous plants, say 6 to 20 tons. So if you have more than 20 tons of old tires to process each day, you can have a continuous pyrolysis plant. Please review more parameters of Beston pyrolysis plants below.
|Working Method||Batch||Semi||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge, etc.|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||20*10*10m||25*15*10m||25*15*10m||45*25*10m|
|Service Life||5-8 Years|
5. Modular Design
There is no need to lay the foundation if employing Beston continuous pyrolysis plant. Because of the modular design, it is easier to transport and install. So you can open your tyre recycling business very soon after signing for delivery. Also, it will save floor space largely.
Last but not least, the continuous pyrolysis plant is more eco-friendly. It works under a fully sealed condition. So it is clean without fly ash.
In conclusion, fully continuous waste tyre pyrolysis plant is a great investment for large investors. It is automatic, easy-to-operate, and productive. However, if you have fewer raw materials to process, the fully continuous plant will not be your best choice. So why don’t you contact Beston Machinery to get a customized tire pyrolysis project report based on your own conditions?