Rubber Pyrolysis Plant Design

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Rubber Pyrolysis Plant

Rubber pyrolysis plant is applicable to various waste rubber products, including scrap tyres, conveyer belts, gloves, waste rubber condoms, waste soles, etc. We can get up to 45% of fuel oil and 30% of carbon black through pyrolysis. Because of the comparable benefits, numerous investors would like to set up a waste rubber recycling plant. Moreover, it can greatly reduce rubber waste, which is eco-friendly. So waste rubber pyrolysis machine is also supported by governments and the public. If you want a rubber oil plant for business or waste reduction, contact us now for more details!

Rubber Pyrolysis Machine Shipping to Korea
Shipping to Korea
Rubber Pyrolysis Plant Under Construction
Under Construction
Rubber Pyrolysis Plant in Korea
Rubber Pyrolysis Plant in Korea

Beston Waste Rubber Recycling Machine for Sale

Beston has four best-selling waste rubber pyrolysis machine for sale, which can process 6 to 24 tons of waste materials each day. And it is also able to convert tire to oil, as well as waste plastic, oil sludge, etc. So it is very popular among investors. Please check the table below for more parameters.

Rubber Pyrolysis Plant Design
Rubber Pyrolysis Plant Design
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Rotary Horizontal
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 20*10*10m 25*15*10m 25*15*10m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

Why Invest In A Waste Rubber Pyrolysis Plant?

According to the statistics, up to 22 million tonnes of rubber are processed every year around the world. However, waste rubber pyrolysis plant plays a significant role in protecting the environment and conserving energy.

Economic Efficiency

The first benefit of rubber recycling plant is great business profits. For example, it’s estimated that the waste economy in South Africa is worth R15 billion. However, only 10% of waste is recycled. Especially, waste rubber is of great value if it is used properly. And the other profitable item is the end products you can sell. That is, the oil yield is important to consider. For example, the oil yield of waste tyre pyrolysis plant can reach up to 45%.  And data show that the rubber pyrolysis plant can get 33% of fuel oil for waste soles and 35% for black rubber. In addition, you can also get some carbon black for sale. So it is profitable to set up a rubber recycling plant.

Oil from Rubber Pyrolysis Plant
Pyrolysis Oil
Carbon Char of Rubber Pyrolysis Plant
Carbon Char

Environmental Efficiency

As mentioned, there are millions of tons of waste rubber around the world every year. However, most of them were disposed of in landfills. For one thing, it takes hundreds of years to decompose, which is harmful to underground water and soil. For the other thing, more than 75% of landfill sites are filling up quickly and reaching capacity. So it is urgent and necessary to find a new way to reduce waste. That is what a rubber pyrolysis plant does. Moreover, some governments have legislation to support the waste recycling plant setup. That is to say, investing in a rubber oil plant is also good for the environment.

Safety Procedure of Running A Rubber Pyrolysis Plant

Loading

Beston has manual and automatic feeding systems to choose from. The former one can lower your investment costs, while the latter one is much more effective and safer. If you employ an automatic feeding system, please start the heating system to preheat the reactor before loading to improve the working efficiency. Meanwhile, please open the vents on the top of the manifold to release the vapor inside. Then about 30 minutes later, you can reduce or even stop using fuel to heat the pyrolysis reactor through recycling the combustible gas produced to save your costs. It often takes several hours for feeding for batch plants. However, feeding and discharging systems work at the same time for the continuous plant.

Automatic Feeding System
Feeder
Rubber Pyrolysis Reactor
Rubber Pyrolysis Reactor
Discharging System
Discharging System
Three-in-One Condensing System

Production

Beston rubber pyrolysis plant is almost self-sufficient to save your operating costs. In addition, the whole pyrolysis process is safe and automatic. So what workers should do is checking the pressure meters, temperature meters and explosion-proof valves regularly to make sure that the plant is working normally. You can watch waste pyrolysis plant videos from Beston Youtube Channel to understand the working process better.

Moreover, we have complete and specific operating instructions for customers. Also, our professional engineers will help you with commissioning and employee training. Besides, Beston will provide product updating services for old and new customers. So welcome to contact us!

Discharging

For security, please make sure the temperature of the manifold is lower than 250 ℃. In addition, please clean the equipment carefully after discharging to prolong the service life.

Visit Beston
Customers Visit Beston
Pyrolysis Plant in UK
Engineer in the UK
After-sales Tracking Service
Customer Feedback
Customer Feedback

Conclusion

Beston Machinery is one of the top rubber recycling plant manufacturers in China. Meanwhile, we have rich experience in manufacturing and installing waste pyrolysis machines at home and aboard. For example, a BLJ-10 waste rubber pyrolysis plant in Korea was put into use in 2018. Moreover, we have export waste tire and plastic pyrolysis plant to many countries, including South Africa, the Philippines, Canada, Romania, Nigeria, etc. In order to provide a more convenient service, we have developed 8 overseas offices around the world. We believe Beston will be the best choice for your waste recycling business. Welcome to contact us!

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