Waste Tyre Pyrolysis Plant Design

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Waste Tyre Pyrolysis Plant

Waste tyre pyrolysis plant is gaining popularity around the world. It is because pyrolysis technology can effectively process old tyres into fuel oil, carbon black, steel, and combustible gas to bring investors great profits. Moreover, the disposal of waste tires is becoming a growing concern. For example, the South African government passed legislation to levy $223.20 for a ton of tires, plus 14% value-added tax for waste tyre recycling. Obviously, investing in a tyre pyrolysis plant is promising and profitable. Especially, Beston Group can provide you with the most cost-effective tyre pyrolysis business plan.

Waste Tyre Pyrolysis Machine to Canada
Waste Tyre Pyrolysis Machine to Canada
Tyre Pyrolysis Equipment in South Africa
BLJ-16 Tyre Pyrolysis Equipment to South Africa
Tire Pyrolysis Machine in South Africa
BLJ-10 Tire Pyrolysis Machine to South Africa

Beston Tyre Pyrolysis Machine for Sale

Beston has 5 models of tire pyrolysis equipment for sale, which can process 6 to 24 tons of tyres per day. Below are the main parameters.

Waste Tyre Pyrolysis Plant Design
Waste Tyre Pyrolysis Plant Design
Model BLJ-3 BLJ-6 BLJ-10 BLL-16 BLL-30
Capacity 1-3t/d 4-6t/d 8-10t/d 12-16t/d 30-35t/d
Working Process Batch Batch Batch Semi-continuous Fully continuous
Reactor Size φ1400*4900mm φ2200*6000mm φ2600*6600mm φ2800*7100mm φ1800*18500mm
Reactor Material Q245R Q245R Q245R Q245R 310S stainless steel
Drive System 350 reducer+4kw drive motor 400 reducer+5.5kw drive motor 400 reducer+5.5kw drive motor 500 reducer+7.5kw drive motor ZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H) 18m*4.2m*6m 30m*12m*8m 30m*13m*8m 33m*13m*8m 70m*20m*10m
Power 16.65kw 37.85kw 44.3kw 55.6kw 256kw
Burner 2*200,000 kcal 2*300,000 kcal 2*300,000 kcal 2*400,000 kcal 2.5 million kcal per set
Total Weight of Shipped Materials About 18t About 24.5t About 28t About 34.5t About 150t
Number of Containers 1*40HQ 1*40FR+1*40HQ+1*20 GP 1*40FR+2*40HQ 1*40FR+2*40HQ 25m*8m bulk cargo+8*40HQ
Noise (dB) ≤60 ≤60 ≤60 ≤60 ≤60
Heating Materials Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System Vertical Condenser φ426*3000
Single piece condensing area
7.58m
2
φ630*3600
Single piece condensing area
17.8m
2
φ630*3600
Single piece condensing area
17.8m
2
φ820*3600
Single piece condensing area
35.6m
2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser 3000*2200*2250
Condensing area
17.51m
2
5800*2260*2500
Condensing area
35.85m
2
5800*2260*2500
Condensing area
35.85m
2
8000*2260*2500
Condensing area
49.5m
2

Advantages of Beston Waste Tyre Pyrolysis Plant

1. Quality Assurance

Beston Group is one of the mature tyre pyrolysis plant manufacturers in China. We have years of experience of exporting waste pyrolysis machines around the world. According to customer feedback, our plant is of great performance. For one thing, we have a professional technical team to develop and keep updating the pyrolysis technology. For the other thing, our products are under a 1-year free warranty, as well as maintenance and wear parts supply during the whole service life. According to the data, the service life of our waste tyre pyrolysis plant can reach up to 8 years.

2. Fair Tire Pyrolysis Plant Price

The tire pyrolysis machine offers well for the fair price. We employ the state standard materials to keep the quality. For example, the reactor is made of Q245r, which is 16 mm in thickness. However, you will find the tyre pyrolysis plant price from Beston is more affordable. For one thing, we have built long-term cooperation with the top manufacturers in China even all over the world. For the other thing, Beston aims to engineer for tomorrow’s world, which makes us put our own interests after customers’.

Tyre Pyrolysis Reactor
Tyre Pyrolysis Reactor

Various End Products
Various End Products

3. Low Operating Costs

First of all, a quality tire pyrolysis machine will save your cost indirectly, for example, the maintenance cost. In addition, our pyrolysis plant is almost self-sufficient because the combustible gas produced can heat the reactor. So you can save money on fuel. Also, our plant is designed for energy reduction. For example, there is a casing out of the reactor to keep it warm. Compared with the similar products on the market, you will find that the waste tyre pyrolysis plant cost from Beston Group will be very reasonable.

4. Customized Business Plan

Except for rich experience, we also do rich market research on site. Moreover, we can offer a full set of equipment for tyre recycling, such as tire shredder. Also, we have different designs of the feeding system, oil condenser system, etc. to choose from. All in all, we aim to offer our clients the most suitable tyre pyrolysis plant project report. If you want to take an easy way out, we also supply a turn-key project. Welcome to contact us!

5. Easy Operation & Maintenance

Actually, Beston waste tyre pyrolysis plant is getting mature step by step. Thanks to our client’s ideas and suggestions during usage, we have optimized the design again and again. Now it is more convenient and labor-saving to operate and maintain. In general, 4-6 workers can run the whole plant easily. Of course, it may still have some deficiencies, and we will appreciate taking your advice to make it better. Moreover, we also supply product updating service for old and new customers.

6. Security & Eco-friendly Design

We always put the safety in the first place. Our plant is equipped with a complete safety supporting system, including explosion-proof valves, honeycomb filter, auto welding with manual patch, temperature, pressure sensors and meters, etc. Meanwhile, there is also a multiple wastewater and gas treatment system, such as spray tower, activated carbon, etc. to meet the emission standard. Hence, you can find our waste tyre pyrolysis plant in the UK, Romania, and other European countries. So please rest assured to choose Beston Group.

Tyre Pyrolysis Plant in the UK
BLJ-16 Tyre Pyrolysis Plant in the UK

Prospect of Waste Tyre Pyrolysis Plant

Statistics show that there are more than 340 million old tires (more than 13 million tons) in China in 2017. It is estimated that it will reach up to 2o million tons in 2020.  But “black pollution” is not only in China but also around the world. Waste tyre pyrolysis technology is one of the proven technologies for the disposal of waste tyres and rubber products. That’s to say, tyre pyrolysis business will bring great benefits to both investors and the environment. Here are the reasons.

1. Rich and Cheap Raw Materials

As mentioned, there are millions of old tyres in many countries. In addition, the mining industry is thriving, where you can also find a lot of waste tyre and other rubber products, such as conveyor belts. That is to say, you will have stable waste tire sources.

Waste Tyres Pyrolysis Recycling
Waste Tyres

Use of Pyrolysis Oil
Uses of Carbon Black

2. Profitable End Products

Our waste tyre pyrolysis plant is able to fully recycle the component materials in all our tyres to pyrolysis oil, carbon char, steel and combustible gas. Fuel oil is of great demand as alternative energy. Here are some data from South Africa for your reference. Gauteng province set up 14 waste tyres pyrolysis plants to treat 134,922 tons of waste tyres per year with an investment return and gross margin of 29.79% and 34.59%, respectively. These facilities can produce up to 46.8 million litres per annum of fuel and other secondary value-add products, such as carbon black and steel.

3. Support from the Government

Some governments, including Germany, Japan, South Africa, have passed legislation to recycle old tires in an eco-friendly instead of landfilling. So it is easy for you to get the support from the government if you invest in a waste tire pyrolysis plant.

Conclusion

Beston Group aims to create a low environmental impact during the pyrolysis process whilst ensuring that our clients are offered quality products with enhanced value. If you are planning to set up a waste tyre pyrolysis plant, Beston Group will be your best choice. Welcome to contact us!

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