Waste Tyre Recycling Plant Cost
Waste tyre recycling plant cost makes a great difference in your tire recycling business. It contains the tire recycling machine price, construction expense, operating cost, etc. Beston Group has quality various models of tire recycling equipment for sale. Also, we will offer a professional analysis of the waste tyre recycling plant project cost according to your real conditions and requirements. Welcome to contact us now!
Beston Tire Recycling Machine for Sale
According to our market research, we design 5 models of tire recycling equipment for sale to meet the requirements of customers. The daily capacity ranges from 6 to 24 tons. Also, we can customize the tyre recycling plant as you require. Here are some basic parameters for your reference.
Model | BLJ-3 | BLJ-6 | BLJ-10 | BLL-16 | BLL-30 | |
Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 30-35t/d | |
Working Process | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ1800*18500mm | |
Reactor Material | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 256kw | |
Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 150t | |
Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |||||
Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 |
Waste Tyre Recycling Plant Cost
Actually, the cost of waste tyre recycling plant does not equal to the tyre recycling machine price. The latter is just a part of the former. Here is a brief review of it.
Tire Recycling Machine Price
Pyrolysis reactor is the main but not only equipment of a tire recycling plant. While the pyrolysis machine price will be different from the capacity. In general, the larger the capacity, the higher the price. Except for the reactor, there are also some pieces of equipment, for example, the dryer, wire drawing machine, and crusher for pre-treatment. Also, we have different designs for feeding system as well. The more automatic the system, the higher the working efficiency, as well as the price. Beston Group supplies all these equipment individually and completely. You can just keep the necessary machines to lower the initial investment cost. Please pay attention to what is included in the tyre recycling machine price during your purchase.
Cost of Raw Materials
It is estimated that there are millions of scrap tires in stockpiles in the US, China, and many more countries. That is to say, you can find rich raw materials. Some investors may set up this plant for waste reduction. If you buy old tyres from others, it is necessary to take the raw material cost into consideration because you may process dozens of tons of tyres per day.
Construction Cost
First, you need a large space for the tyre pyrolysis plant. In addition, there are some construction works to do, for example, the groundwork, the wastewater pool, etc. Our engineers will be on site to provide some guidance if you need. Also, you can finish the construction work first according to the layout design. Then our engineers will be there to help your installation, commissioning, staff training, etc.
Operating Cost
It contains the fuel cost, labor force input, maintenance cost, etc. Our pyrolysis system is available for all kinds of fuels, such as oil, LPG, natural gas, charcoal, coal. You can choose the most cost-effective ones. But please remember to inform us first. Because the heating system will be different from your fuel. Anyway, heating fuel is a necessary part of your cost plan. While the good news is Beston pyrolysis plant is almost self-sufficient by reusing the combustible gas during the pyrolysis process. In this way, the fuel cost will be reduced greatly. In addition to the energy cost, you also need workers to run the plant. Besides, maintenance will be also an important part you need to take into consideration. So you’d better choose a reliable pyrolysis plant manufacturer, such as Beston Group.
How to Get Return on Tyre Recycling Plant Cost?
Now you may have a basic understanding of the waste tyre recycling plant cost. While how can you get your cost back soon?
Government Subsidy to Lower Your Waste Tyre Recycling Plant Cost
For example, the South African government has issued a law to impose a levy of $223.20/ton, plus 14% value-added tax for new tyres for recycling aims. You can get a considerable government subsidy if investing in a tyre recycling plant there.
Except for that, why is tyre to oil plant very popular in other countries without subsidies? The answer should be the various quality end products, namely pyrolysis oil, carbon black, steel and combustible gas.
Various End Products to Increase Your Profits
End Products | Proportion | Applications |
Pyrolysis Oil | 45-50% | 1. Sell directly or use as the heating fuel of pyrolysis plant 2.Reprocessed into non-standard diesel by oil distillation machine 3.As fuel for iron factory, power plant, cement factory, restaurant, etc. |
Carbon Black | 30-35% | 1.Blended with asphalt to make road 2.Reprocessed into quality carbon by carbon black grinding equipment 3.Blended with coal to make coal briquette for heating |
Steel Wire | 8-15% | 1.Sell directly 2.Making steel bloom by hydraulic press-packing |
Combustible Gas | 8-15% | Alternative fuel to heat the reactor |
As you can from the table, all these products are of great demand on the market, especially the pyrolysis oil. It is also a great alternative resource for nonrenewable energy. So you will get your waste tyre recycling plant cost back soon.
Beston Group has rich experience in designing, manufacturing, exporting and installing pyrolysis machines. That’s why we can provide customers with a customized pyrolysis plant project report. Welcome to contact us for a visit or further cooperation!